PCBA Process Engineer

We are seeking a talented and driven PCBA Process Engineer to join our dynamic team. In this role, you will be instrumental in optimizing our surface mount technology (SMT) processes, ensuring top-notch quality, and driving continuous improvement. If you’re passionate about process optimization, problem-solving, and staying at the forefront of SMT technology, we want to hear from you!

 

Key Responsibilities:

  • Process Development & Optimization:
    • Design, develop, and implement efficient PCBA processes for new product introductions (NPI) and existing  SMT production lines.
    • Continuously monitor and analyze production processes to identify and implement improvements in efficiency, quality, and cost-effectiveness.
  • Troubleshooting & Technical Support:
    • Provide expert technical support to resolve process-related issues on the production floor, including equipment malfunctions, material defects, and process deviations.
  • Equipment Management:
    • Oversee the selection, installation, and maintenance of SMT equipment to ensure optimal performance and minimize downtime.
  • Quality Assurance & Documentation:
    • Collaborate with the quality team to establish process controls and standards, ensuring product quality and compliance with industry standards (IPC).
    • Develop and maintain comprehensive process documentation, including work instructions, process flows, and control plans.
  • Training & Continuous Improvement:
    • Provide training and technical guidance to production staff on SMT processes, equipment operation, and best practices.
    • Lead and participate in continuous improvement initiatives, such as Lean Manufacturing and Six Sigma, to enhance process efficiency and product quality.
  • Technology Evaluation:
    • Stay abreast of industry trends and evaluate new technologies and methodologies to improve SMT processes.

 

Qualifications:

  • Education:
    • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related field.
  • Experience:
    • Minimum of 3 years of experience as a Process Engineer in SMT manufacturing or a similar role.
    • Proven experience with SMT equipment, including pick-and-place machines, reflow ovens, screen printers, and AOI systems.
  • Technical Skills:
    • Strong understanding of SMT processes, including solder paste application, component placement, reflow soldering, and inspection.
    • Proficiency in CAD/CAM software and experience with process simulation tools.
    • Familiarity with IPC standards for electronic assemblies.
  • Essential Skills:
    • Analytical Skills: Ability to analyze process data, identify trends, and implement effective solutions.
    • Communication Skills: Excellent oral and written communication skills, strong interpersonal skills, and the ability to work effectively with all levels of management.
    • Problem-Solving Skills: Strong problem-solving skills with a hands-on approach to troubleshooting and process optimization.
    • Organizational Skills: Exceptional multi-tasking, organizational skills, strong attention to detail, and accuracy.
    • Personal Attributes: Self-motivated, a sense of ownership and urgency, and the ability to maintain confidentiality and professionalism.
    • Software Proficiency: Proficient in Microsoft Office (Excel, PowerPoint, Word).
    • Physical Requirements: Ability to visually verify fine detail work, understand and follow directions, and lift up to 20 lbs.

 

Preferred Qualifications:

  • Experience with Lean Manufacturing or Six Sigma methodologies.
  • Certification in IPC standards (e.g., IPC-A-610, IPC-J-STD-001).
  • Experience in new product introduction (NPI) and design for manufacturability (DFM).

 

Working Hours:

  • Normal work schedule is Monday through Thursday from 7am until 5:30pm, and Friday remote from 8am to 12pm.  Overtime may be required as needed.